FoodTruckCost

Food Truck Monthly Expenses: What Operators Actually Pay (2026)

$5K to $20K/month. Here's where that money goes, what's fixed, what's variable, and a real P&L example so you know what to expect.

Monthly Expense Overview

Expense Low High
Food & Ingredients 25% of revenue 35% of revenue
Labor $0 $5,000+
Commissary Kitchen $500 $2,000
Fuel & Propane $300 $800
Insurance $200 $500
Permits & Licenses $50 $200
POS & Payment Fees $50 $500
Maintenance & Repairs $150 $600

Ranges are for solo or 1-employee operations. Multi-crew trucks scale up significantly on labor.

Expense-by-Expense Breakdown

Food & Ingredients

25–35% of revenue

Food cost is your biggest variable expense and the one with the most room to manage. At $20,000/month in revenue, 30% food cost is $6,000. At 35%, that's $7,000 — a $1,000/month gap that compounds fast.

Coffee / desserts18–25% of revenue
American / Mexican / Asian28–33% of revenue
BBQ / seafood / premium proteins35–42% of revenue

Track food cost weekly, not monthly. Spoilage, theft, and portioning errors show up faster on weekly reports. Most successful operators target 28–32% and flag anything over 35% immediately.

Commissary Kitchen

$500–$2,000/month

Most cities require food trucks to operate out of a licensed commissary for overnight parking, food prep, fresh water, and waste disposal. Some markets let you use a restaurant's kitchen off-hours; others have dedicated commissary facilities.

Basic parking + hookups only$500–$800/month
Parking + kitchen access (shared)$800–$1,400/month
Full-service with dedicated prep station$1,400–$2,000/month
Hourly rate (where available)$15–$30/hour

In dense cities like LA, NYC, and Chicago, commissary spots fill up. Budget at the high end and get on waitlists early.

Fuel & Propane

$300–$800/month
Diesel / gas (truck driving)$200–$500/month
Generator fuel (gas-powered gen)$100–$250/month
Propane (cooking, if applicable)$50–$150/month

Fuel costs run 15–25% higher in winter due to idling and heating. Propane generators cost more upfront but are 30–40% cheaper per hour than gas generators.

Insurance

$200–$500/month
Commercial vehicle insurance$100–$250/month
General liability ($1M)$50–$150/month
Product liability$30–$80/month
Workers comp (if employees)$100–$300/month

Most event venues and private clients require proof of $1M liability before you can operate. Get it before you start booking events, not after.

Permits & Licenses

$50–$200/month (amortized)

Most permits are annual fees paid upfront. Divide by 12 to get the monthly cost impact on your P&L.

Business license (annual)$50–$400/year
Health permit (annual)$200–$1,000/year
Mobile food vendor permit (annual)$100–$500/year
Fire inspection (annual)$100–$300/year
Event/park permits (per event)$25–$200/event

See full permit costs by city on our Permit Costs page. Denver is $811/year total; Boston can top $17,000.

POS & Payment Processing

$50–$500/month
Square (2.6% + $0.10 per tap)~$390 on $15K revenue
Toast (flat monthly + 2.49%)$75/mo + ~$375 on $15K
Clover (monthly subscription)$55–$165/month + fees

Square is the default for most new trucks. No monthly fee, no contract, free card reader. At under $25,000/month in revenue, it's usually the cheapest option.

Maintenance & Repairs

$150–$600/month
Truck oil changes & tires$100–$200/month (averaged)
Generator service$50–$150/month (averaged)
Equipment repairs (as needed)$0–$300/month average

Budget $2,000–$4,000/year for maintenance as a reserve fund. Trucks that skip preventive maintenance end up with $5,000–$10,000 repair bills that shut them down mid-season.

Real P&L Example: $25K/Month Revenue Truck

Here's what a typical food truck P&L looks like at $25,000/month gross revenue, operating 5 days/week with one employee:

Monthly P&L — American / Mexican Cuisine, Mid-Size City
Gross Revenue $25,000
Food & ingredients (30%) −$7,500
Labor (1 employee, part-time) −$2,800
Commissary kitchen −$1,000
Fuel & propane −$500
Insurance −$350
Permits & licenses (amortized) −$100
POS & payment processing −$400
Maintenance & repairs −$300
Total Expenses −$12,950
Net Profit (before owner draw) $12,050 (48%)
Owner draw / operator pay −$5,000–$8,000
Take-home profit $4,050–$7,050

This assumes $25K revenue, no loan payments. Add $1,500–$3,500/month if you financed the truck. Most operators see tighter margins in year 1 as they build routes and reputation.

How Monthly Expenses Change by Season

Winter (Nov–Feb)

  • Fuel costs up 15–25% (cold starts, idling, heating)
  • Revenue down 20–40% in cold-weather markets
  • Fixed costs (insurance, permits, commissary) stay flat
  • Maintenance issues peak: engine and generator stress

Peak Season (May–Sep)

  • Revenue spikes 30–60% in markets with active event circuits
  • Labor costs up $1,500–$3,000/month for extra crew
  • Event permit costs add $200–$1,000/month
  • Food cost percentage holds steady (volume increases proportionally)

Common Questions

How much does it cost to run a food truck per month?
Monthly operating expenses run $5,000–$20,000 depending on whether you have employees, your city's commissary rates, and how many days you operate. Solo operators at 3 days/week can run as low as $4,000–$6,000/month. A truck with 2 employees operating 5 days/week easily reaches $15,000–$20,000 in expenses before owner pay.
What's the highest monthly expense for a food truck?
Food and ingredients, by far. At $20,000/month revenue with 30% food cost, that's $6,000 in product alone. If you have employees, labor can compete or exceed it. The difference between food trucks that succeed and fail often comes down to keeping food cost under 32% through portion control, menu engineering, and smart sourcing.
Do food trucks need a commissary kitchen?
In most jurisdictions, yes. Health departments typically require food trucks to operate from a licensed commissary for food prep, storage, and cleaning. Some cities allow you to use a restaurant's kitchen off-hours. A few rural markets have looser requirements. Check with your county health department before assuming you can skip it.
How do food truck loan payments affect monthly expenses?
SBA loans for a $100K truck at 7% over 10 years run about $1,160/month. Equipment financing at 10–12% for $30K in equipment adds $650–$700/month. Total debt service of $1,800–$2,000/month cuts directly into take-home. Many operators who buy used trucks outright avoid this entirely — that's a big part of why used trucks have better first-year economics.

Updated March 2026. Expense ranges are estimates based on operator surveys, commissary listings, and industry data. Actual costs vary by city, crew size, and cuisine type.

Data: Municipal Permit Fee Schedules, SBA Small Business Startup Research, FDA Food Safety Modernization Act Requirements, Commercial Insurance Premium Data

Last updated: January 2026

How we calculate this · Verify current permit requirements with your city before applying. Requirements change without notice.