Food Truck Monthly Expenses: What Operators Actually Pay (2026)
$5K to $20K/month. Here's where that money goes, what's fixed, what's variable, and a real P&L example so you know what to expect.
Monthly Expense Overview
| Expense | Low | High |
|---|---|---|
| Food & Ingredients | 25% of revenue | 35% of revenue |
| Labor | $0 | $5,000+ |
| Commissary Kitchen | $500 | $2,000 |
| Fuel & Propane | $300 | $800 |
| Insurance | $200 | $500 |
| Permits & Licenses | $50 | $200 |
| POS & Payment Fees | $50 | $500 |
| Maintenance & Repairs | $150 | $600 |
Ranges are for solo or 1-employee operations. Multi-crew trucks scale up significantly on labor.
Expense-by-Expense Breakdown
Food & Ingredients
25–35% of revenueFood cost is your biggest variable expense and the one with the most room to manage. At $20,000/month in revenue, 30% food cost is $6,000. At 35%, that's $7,000 — a $1,000/month gap that compounds fast.
Track food cost weekly, not monthly. Spoilage, theft, and portioning errors show up faster on weekly reports. Most successful operators target 28–32% and flag anything over 35% immediately.
Commissary Kitchen
$500–$2,000/monthMost cities require food trucks to operate out of a licensed commissary for overnight parking, food prep, fresh water, and waste disposal. Some markets let you use a restaurant's kitchen off-hours; others have dedicated commissary facilities.
In dense cities like LA, NYC, and Chicago, commissary spots fill up. Budget at the high end and get on waitlists early.
Fuel & Propane
$300–$800/monthFuel costs run 15–25% higher in winter due to idling and heating. Propane generators cost more upfront but are 30–40% cheaper per hour than gas generators.
Insurance
$200–$500/monthMost event venues and private clients require proof of $1M liability before you can operate. Get it before you start booking events, not after.
Permits & Licenses
$50–$200/month (amortized)Most permits are annual fees paid upfront. Divide by 12 to get the monthly cost impact on your P&L.
See full permit costs by city on our Permit Costs page. Denver is $811/year total; Boston can top $17,000.
POS & Payment Processing
$50–$500/monthSquare is the default for most new trucks. No monthly fee, no contract, free card reader. At under $25,000/month in revenue, it's usually the cheapest option.
Maintenance & Repairs
$150–$600/monthBudget $2,000–$4,000/year for maintenance as a reserve fund. Trucks that skip preventive maintenance end up with $5,000–$10,000 repair bills that shut them down mid-season.
Real P&L Example: $25K/Month Revenue Truck
Here's what a typical food truck P&L looks like at $25,000/month gross revenue, operating 5 days/week with one employee:
This assumes $25K revenue, no loan payments. Add $1,500–$3,500/month if you financed the truck. Most operators see tighter margins in year 1 as they build routes and reputation.
How Monthly Expenses Change by Season
Winter (Nov–Feb)
- Fuel costs up 15–25% (cold starts, idling, heating)
- Revenue down 20–40% in cold-weather markets
- Fixed costs (insurance, permits, commissary) stay flat
- Maintenance issues peak: engine and generator stress
Peak Season (May–Sep)
- Revenue spikes 30–60% in markets with active event circuits
- Labor costs up $1,500–$3,000/month for extra crew
- Event permit costs add $200–$1,000/month
- Food cost percentage holds steady (volume increases proportionally)
Common Questions
How much does it cost to run a food truck per month?
What's the highest monthly expense for a food truck?
Do food trucks need a commissary kitchen?
How do food truck loan payments affect monthly expenses?
Monthly Cost Calculator
Interactive: enter your city, cuisine, and schedule to get a custom estimate
Startup Cost Calculator
Full city-by-city startup cost breakdown
Equipment Cost Guide
$15K used, $75K new — category-by-category breakdown
Profit Calculator
Break-even point and 3-year profitability estimate
Updated March 2026. Expense ranges are estimates based on operator surveys, commissary listings, and industry data. Actual costs vary by city, crew size, and cuisine type.
Data: Municipal Permit Fee Schedules, SBA Small Business Startup Research, FDA Food Safety Modernization Act Requirements, Commercial Insurance Premium Data
Last updated: January 2026
How we calculate this · Verify current permit requirements with your city before applying. Requirements change without notice.